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Ideas for getting ahead of the competition
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| Ideas for getting ahead of the competition
Added value and absorption If there is enough production capacity, planning is no longer used primarily for fulfilling customer orders but above all to optimise added value. To optimise the added value, you first have to accurately determine it. The best way to do this is to use the same model in controlling as in production to avoid any differences. The added value must be accurately recorded along each individual stage in the logistics chain. Calculating the absorption should be a simple and integrated process. The calculation must take specifications into account: for example if a safety stock is established but no material is discharged there is added value nevertheless. Instead of a retrospective view in which added-value deficits are detected first by the controlling process, production planning can carry out added value according to the target figures. Predictive simulation
Added value can be displayed by product in any intervals of time. Product hierarchies are also possible. In addition the actual planned added value can be offset against budget figures. |
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Strategic Simulation When boundary conditions for production fluctuate rapidly, e.g. owing to a strong fall in demand, volatile raw material/energy prices or exchange rates, production strategies and target functions must adapt equally rapidly. If there is overcapacity, priorities may change from completing the order to the best of one's ability to maximising margins or minimal sales prices which just cover costs. In the planning process operational/tactical planning is therefore combined with medium-term and strategic simulations. This means improving the planning concept through continual improvement as opposed to individual strategic simulations. Which products should be produced and at which sites taking fluctuating transport costs and exchange rates into account? In the context of fluctuating raw material prices which products should be manufactured, and with which production systems?
After you have entered the standard prices and expected future prices for materials in the upper window, the lower window evaluates the future added value related to the production method, product group and point in time. |
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| Projects | back to content | ||
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Merck KGaA: ProPHET project ProPHET stands for Production Scheduling: Planning on a Highly Effective and Transparent Level. The present manager of the Logistics department within organic production, Dr Stahl, said that the main objectives of the project were: In the autumn of 2007, after a thorough selection process, Merck KGaA decided to introduce the Manufacturing Workbench of OR Soft Jänicke GmbH. Project leader Dr Grolik gives the following as significant factors for success of the project: Dr Knoch as the department's project leader remarked: projects at the current time must be carried out as quickly and efficiently as the ProPHET project. The department's employeeswere able to be integrated in the project despite their basic duties in the daily business. The SAP expertise of the OR Soft consultant enabled efficient master data maintenance in the SAP R/3 system. The users were involved from the start of the project and could add their ideas for the precise design of the solution. The high degree of flexibility of the software was a great advantage in this process. Based on tried and tested standard software, specific user requirements such as reports and planning cockpits prepared according to Merck standards could be implemented quickly and efficiently.
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Sasol Wax GmbH Simulation and decision support for optimal strategic planning in Hamburg The company Sasol Wax GmbH in Hamburg manufactures waxes from by-products of the lubricants industry. Their products can be found in tyres, candles and bitumen coverings. The production is characterised by ingredients (slack waxes) that differ greatly in quality and which are refined in several stages (oil removal, hydrogenation) by alternative means. OR Soft introduced strategic planning software for Sasol which illustrates long-term production planning for a period of one year. Mr Heesch, the person responsible for the project on strategic planning at Sasol Wax GmbH, highlights the following improvements after the introduction: A solution for the oil industry
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Deutsche Homöopathie-Union DHU-Arzneimittel GmbH & Co. KG Planning system for greater success in production in Karlsruhe With a new planning system, OR Soft SCHEDULE++, the DHU accelerated and simplified planning processes and as a result satisfied the increasing demands for more efficient production. The individual production divisions, and marketing and controlling departments each benefit from this. Mr Ludwig, (head of preparatory work, production planning and production control) remarks: "with OR Soft SCHEDULE++ a solution has been found that is specifically tailored to the very individual demands of homoeopathy." The EDP-supported use of planning tools in the division of production/production planning and control of the DHU was only possible until a short time ago with restrictions. With SAP this has changed radically. The use of these tools is now very intensive. Mr Ludwig: "SCHEDULE++ is the necessary dominant planning basis and solution for our large quantities of SAP data. The option of showing many preparations and production orders per day is particularly advantageous and the ability to observe, assess and control these in the future as well in combination with manufacturing and packaging. The very small average size of the homoeopathic products of the DHU can be effectively controlled using an intelligent user interface." The software provides aids and information on: Mr Ludwig: "The Deutsche Homöopathie-Union has made a ground-breaking step into the future with the introduction of this system. We will continue to build on this path and are sure that it can also be profitable for the entire company group." |
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| Products | back to content | ||
Version 7 18 years of experience in scheduling are reflected in the new Version 7 of the OR Soft Manufacturing Workbench. The re-branding of the predecessor products known as SCHEDULE++ has taken place.
The new Version 7 has the look and feel of MS Office 2007 and combines established display elements with integrated graphics, charts, process images and diagrams.
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| New products in 2008 - New release and new industry
The release 6.6.2 has been available since December 2008 At the same time as the first release of the new Version 7 OR Soft has announced a final release of the 6th series. In doing so for each new project the choice can be made between Version 6, which is based on the classic architecture and the new Version 7. In this way all projects can be handled in the best possible quality.
Of course there are bed planning and individual operation planning processes in various "hospital information systems" (HIS). Even radiology and the other service providers have their own planning processes. Coordination between the departments, such as the flow of patients, however, is generally coordinated by telephone. This ties up valuable and expensive resources, irrespective of misunderstandings, stress and frustration. Furthermore, the situation is constantly changing in hospitals as emergencies, transferrals, discharges and extended stays are part of everyday life.
Although simultaneous resource planning has been normal practice in industries for several years, there is no such planning of resources in hospitals. |
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| Research | back to content | ||
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Mind Map APS Operate the APS systems as easily as an iPhone or Google Make complex information easily accessible and plan more effectively
Zoomable User Interfaces (ZUIs) instead of window and menu-orientated GUIs Design and visualisation of business processes for the run-time instead of for the design phase
A search field not only finds the suitable objects but offers targeted actions for which restricted browsers or views are opened on the search results.
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Software quality assurance Mathematical protocol testing instead of and in addition to automatic tests for more reliable software On the path to the quality assurance of tomorrow |
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| Annual review | back to content | ||
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OR Soft sales "As the head of sales and distribution at OR Soft I am attracted by the opportunity to be able to rapidly supply our customers tailor-made solutions with a great product and a great team in the background. OR Soft as a medium-sized customer-orientated company fulfils customer wishes reliably within a few days." Peter Rüdiger, Head of sales and distribution After 16 exciting years of SAP in the most varied functions (development, marketing, sales) 2007 offered the chance to fulfil a dream with a very close SAP partner. To make a difference in a small company with short paths, a first-class product and people dedicated to finding solutions. I knew OR Soft from my time as a SAP account manager - as a market operator satisfied customers and an extremely flexible product that can be introduced without any problems are a top priority. With the SAP-endorsed business solution certification for the OR Soft Manufacturing Workbench the foundation was laid to combine the best from both worlds: the world's best ERP system with a simple, flexible APS system. Sales and distribution at OR Soft will have to contribute greatly in the next few years to their total success. The strong growth of the past years is to be continued, internationalisation promoted and new fields developed.
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SAP EcoHub presents the Manufacturing Workbench at SAP.com The SAP Community Network with its portal SAP EcoHub (https://ecohub.sdn.sap.com) provides information on such software solutions of SAP partners that have been certified as endorsed business solutions and effectively complements the SAP portfolio. This certification stage is the second-highest immediately after SAP price list products. OR Soft Manufacturing Workbench is presented in the categories of "SAP Supply Chain Management" and "SAP Manufacturing". In addition to a summarised overview of the solution you can also find customer testimonials here.
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Review: 04th - 06th June 2008 in Erfurt / Eisenach More than 70 production managers, supply chain managers, MRP controllers and planners from different industries took part in the 5th user convention. Martin Kummer, Lonza AG: "Continues to be an impeccable organisation, good range of presentations, excellent social programme" Andreas Weinert, Merck KGaA: "Very good organisation, interesting social programme" Ingo Bartsch, H&R Ölwerke Schindler GmbH: "It was perfect!" |
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| Outlook | back to content | ||||||||||
Events in 2009
Forum on production planning and 6th OR Soft user convention Specialised programme: The main focus of the lecture programme will be as in the past years, on 12 practical lectures from the areas of SCM and Advanced Planning. As part of this in the two days logistics managers, MRP schedulers and planners from companies including Merck, Zentis, Georg Fischer and Alupress will report on their experiences in their cooperation with OR Soft. A joint presentation from SAP and OR Soft will give an overview of the latest product developments and strategic focus. Planners and logistics managers from companies included these took part in the last user convention
(practical presentations = bold, OR Soft's customers = °). For the event in Dresden we expect a similar mixture of companies in the auditorium. |
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